Nickel Tungsten Waste
Nickel-Tungsten alloys are known for their high corrosion resistance, thermal stability, and excellent mechanical properties, which make them ideal for several applications including electroplating, electronics, and aerospace components.
The waste can include spent solutions, sludge, scrap, or other residues. These waste materials are often hazardous and require proper handling and disposal to prevent environmental damage or health risks. They may contain heavy metals that could contaminate soil and water if not managed properly.
Nickel(II) catalyst is a type of catalyst used in organic reactions. Many transformations are catalyzed by nickel in organometallic chemistry and in organic synthesis. Many of these transformations invoke a low valent (generally Ni(0)) species as the active catalyst. Unfortunately, unlike its counterpart, Pd(0), Ni(0) catalysts are predominantly confined to the glovebox due to their high instability to air and water, with the most common Ni(0) catalyst being Ni(cod)2.
Additionally, Ni(cod)2 is more expensive than many Ni(II) salts and the quality varies significantly amongst suppliers. To make nickel catalysis more accessible and amenable to synthesis and industrial purposes, the use of air-stable Ni(II) precursors has emerged as an important development in this area of research. This page describes the more commonly employed nickel(II) precatalysts, their synthesis for those not commercially available, and the methods for their reduction to Ni(0) complexes.
In industrial processes, the manufacturing and use of nickel-tungsten alloys or nickel and tungsten separately might produce waste, consisting of unused material, byproducts, or used items. This waste might be referred to as “Nickel Tungsten Waste.”
Recycling and Reuse
Metals like nickel and tungsten are valuable and can be recycled from waste. Recycling facilities might be able to extract these metals from waste products for reuse, thereby conserving resources and reducing environmental impact.
Possible Uses of Nickel Tungsten Waste
- Metal Recovery: The waste can be treated to recover nickel and tungsten which can then be reused.
- Catalyst: Some waste products might serve as catalysts in chemical reactions due to the metals they contain.
- Construction Material: After proper treatment, some waste forms might be repurposed as construction materials.
Compliance With Restrictive Legislation
The recycling of spent catalyst is an area that for a long period of time had kept a very low profile. One of the areas under scrutiny is catalyst turnaround, including the loading of the new catalyst, discharge and recycling of the spent catalyst. Metal prices were favourable and although returns were small in comparison to earnings from oil production, the spent material had a positive value, buyers were readily available and the disposal of the spent catalyst was not a cause for concern.
However, the importance of environmentally sound recycling options has grown significantly in recent years due to the pressure both legislatively and environmentally. National and international requirements for spent catalyst generators have forced refiners to comply with increasingly restrictive legislation.
This situation has now been exacerbated by the downturn in the metal markets worldwide. For example, from 2003 until 2013 the price of Molybdenum, the main metal of value in HDS catalyst, remained above $10 per lb, peaking at over $45 per lb in 2004.
Offering Something Different
But since the end of 2013 the price has fallen to below $ 5 per lb and despite the recent recovery to above $8 per lb the future remains unclear. The major usage for Molybdenum is in the steel industry and due to the downturn in the steel market, particularly in China, supply far outstrips demand and until the industry recovers prices are likely to remain low.
At these low prices, we have recently witnessed a number of spent catalyst recycling facilities being unable to make a profit and choosing to exit the market. In some cases, the decision has been to mothball their facilities in the hope of re-entering the market at a later date but others have been forced into permanent closure. Spent catalyst has gone from being an easily traded by-product to something of little or no value leaving refiners with fewer and fewer options and even having to consider landfill rather than recycling.
In our opinion, there should only be one answer – recycling. In a world of declining natural resources, sustainable resource management through recycling must be the chosen path wherever possible. We understand that landfilling what in most cases is a classified hazardous waste, may in the short term save some costs but it can also have a negative impact on the industry, particularly if an acceptable recycling alternative is available. But how can the refiner make an informed decision if they are not in possession of all the facts required to make the decision and do not have the necessary know-how to act upon it? We believe that the solution is to partner with a company whose business is not oil refining but is in recycling and who have the knowledge, experience and understanding required.
We at London Chemicals & Resources Ltd have over 10 years’ experience of offering generators of spent catalyst customised solutions for their spent catalyst.
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